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Part No. Z4TL2A0380581   ( Old Part Number : 4TL-3858A )

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1.     General scope

1-1 The specifications apply to the coreless cylindrical permanent magnetic micro vibration motor

   DC model  Z4TL2A0380581.

2.   Operating conditions

Items

Specifications

Condition & Remarks

2-1

Rated voltage

1.3V DC

 

2-2

Rated load

Counter weight

As specified in the outline drawing.

2-3 Rotation C.W. (clockwise)  

2-4

Motor position

All positions

 

2-5

Operating voltage

1.1~1.6V DC

 

2-6

Operating conditions

-30 ~ 70°C, ordinary humidity

No condensation of moisture.

2-7

Storage conditions

-40 ~ 80°C, ordinary humidity

No condensation of moisture.

3.   Measuring conditions

Items

Specifications

Condition & Remarks

3-1

Temperature

20±2°C

 

3-2

Humidity

(63% ~ 67%) RH

 

3-3

Motor position

Shaft horizontal

Lock the motor in a test fixture.

3-4 All data are based on the measuring conditions: Temperature, 20°C; Humidity, 65% RH. If any disagreement occurs, such test conditions are available: Temperature, 5~35°C; Humidity, 45 ~ 85% RH.

4.   Mechanical specifications

Items

Specifications

Condition & Remarks

4-1

Configuration

As specified in outline drawing

Outline drawing No:  Z4TL2A0380581.

4-2

Appearance

There shall be no evidence of mechanical damage and shall not have inadequate corrosion, etc.

Visual examination: Inspection carried out on samples.

4-3

Shaft end play

0.05 mm ~ 0.2 mm Max

 

4-4

Holding strength of vibration weight

49N (5kgf)

 

5.    Performance and characteristics

 

Items

Specifications

Condition & Remarks

5-1

Rated speed

9,000 ± 2,000 rpm

At rated voltage and rated load (vibration weight).

5-2

Rated current

110mA max

5-3

Stall current

145mA max

At rated voltage.

5-4

Starting voltage

1.0V DC max

At rated load (vibration weight) any position of rotor.

5-5

Insulation resistance

1MΩ min

At DC 100V between the lead wires and motor body.

5-6

Terminal resistance

11Ω approx.

At 20°C.

5-7

Mechanical noise

50db (A) max

 

 

 

Measured at rated voltage and rated load (vibration weight).

Background noise: 28db (A) max. @ 10cm.

Measuring instruments: B & K.

The weight of jig: 700g.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6.   Reliability Test

Items

Standard test conditions

Condition & Remarks

6-1

Life test

 

After 2 hours exposure in ordinary Motors shall be approved as specified in item 7-1.

Position

Voltage

Load

Temperature

Humidity

Life

Horizontal

Rated

Counter weight

20 ºC

65 %

200,000 cycles

40 ºC

9 0 %

40,000 cycles

 

6-2

Low temperature exposure test

Temperature:    -40±2°C

Time:                            96hrs

After the test motors shall be approved as specified in item 7-2.

6-3 High temperature exposure test

Temperature:    80±2°C

Time:                            96hrs

6-4 High humidity exposure test

Temperature:            40±2°C

Humidity:                  90~95% RH

Exposure time:           96hrs

No condensation of moisture

6-5

Vibration test

Displacement:    1.5 mm (p-p)

Frequency: 10 to 55 Hz
Period:
20 Minutes log sweep (10~55~10 Hz)
Direction: x, y, z
Time: Each 2 hours

After the test motors shall be approved as specified in item 7-2.

6-6

Free Fall

Test state: Set the motor to the approximately 100g (include the motor) weight of block drop the motor on the concrete floor.

Height:                1.5 meters

Direction:            ±x, ±y, ±z

Number of times:  Twice each

After the test motors shall be approved as specified in item 7-2.

6-7

Heat stock

Test cycle:                     5 cycles

After the test motors shall be approved as specified in item 7-2.

 

7.  Requirements

Items

Requirements

7-1

Table A

1) Rated speed:                         Initial data -30% min./ +60% max.

2) Rated current:                        Initial data ±30% max

3) Insulation resistance:            10 MΩ min

4) Starting voltage:                    1.1V DC max

7-2

Table B

1) Rated speed:                         Initial data -30% min./ +60% max.

2) Rated current:                       Initial data ±30% max

3) Starting voltage:                   1.1 V DC max

 

8. Caution and Matters

8-1 Warnings: In a motor near the end its life, or under breakdown conditions, short circuits can develop between commutator segments. Uncontrolled voltage may then leak into the power source circuit. Motors may overheat or fail if run continuously with its rotor locked condition or under excessive loads.

8-2 Destructive atmospheres: Do not use and store the motor in the corrosive gas atmosphere (H2S, SO2, NO2, Cl2, etc.), or substances that can emit toxic gases, such as organic silicon, cyanide, formalin, or phenol compounds. The motor may get serious damages.

8-3 Condensation: Condensation on the electrical circuits can destroy the motor or control circuits. Monitor the environment and undertake measures to prevent condensation, such as installing condensation sensors to cut power when necessary.

8-4 Be aware of the following factors and perform necessary tests to check a motor’s ability to adopt with your mechanism and applications: Motor life, electric noise, mechanical noise, vibration, static-electrical noise resistance, power-source noise resistance, drift of rpm, electrical resonance between control circuit and motor, mechanical resonance between subassembly and motor malfunction due to motor noise, electrical magnetic interference, malfunction due to magnetic flux leakage, destruction due to lightning-related power surge, grounding.

8-5 Some particular plastic materials can crack and fail after exposure to motor bearing oil. Perform test the motor in/on the subassembly to check the influence of the oiled plastic parts.

8-6 Avoid connecting a serial resistor to the motor if at all possible, as this can negatively affect reliability. If this is unavoidable, keep resistance as low as possible and test thoroughly for reliability before using.

8-7 When testing for UL, CSA or other safely standards, apply for approval for the entire subassembly.

8-8 Do not store motors under conditions of extreme temperatures or high humidity, or for longer than six months even room conditions. When removing out of packaging after storage, take precautions to prevent condensation.

8-9 Connections: Complete soldering operations within three seconds to prevent damage to leads and terminals. Make sure that the soldering tip does not exceed 350°C. Be gentle with terminals; dents or pressure on them can lock up the motor.

8-10 Please consults us in advance when design considerations call for forcefully stalling the motor using a short circuit at the terminal or reverse voltage. Such operations can shorten product life.

 

 

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